Ka ganniakwatin gearbox na rage cycloidalcanza shigarwar mai sauri, mai ƙarancin karfin juyi zuwa fitarwa mai ƙarfi, mai sarrafawa ta hanyar amfani da ƙa'idar cycloidal. Ka yi tunanin tsabar kuɗi mai juyawa - wannan motsi yana nuna hanya ta musamman a cikin masu rage saurin cycloidal. Akwatin gear na Michigan Mech mai rage saurin cycloidal ya mamaye masana'antu masu wahala, yana nuna dalilin da yasa ƙirar cycloidal ke ɗaukar kashi 61% na kudaden shiga na kasuwar gearbox ta duniya.
Motsin cycloidal yana aiki a matakai huɗu:
1. Shaft ɗin shigarwa yana juya wani abu mai kama da bearing, yana ƙirƙirar motsi na kewayawa.
2. Ramin faifan cycloidal tare da fil masu tsayawa, suna rarraba kaya.
3. Lalacewar faifan yana rage gudu.
4. Shaft ɗin fitarwa yana karɓar ƙarfin juyi mai ƙarfi.
Muhimman Abubuwan Da Ake Ɗauka
● Akwatunan gearbox na rage cycloidal suna canza shigarwar sauri zuwa fitarwa mai ƙarfi ta hanyar motsi na musamman na cycloidal, wanda hakan ya sa suka dace da aikace-aikace masu wahala.
●Manyan abubuwa kamar shaft ɗin shigarwa, faifan cycloidal, da fil ɗin birgima suna aiki tare don tabbatar da sauƙin canja wurin wutar lantarki da rage gogayya.
●Babban rabon watsawa a cikin akwatunan gearbox na cycloidal yana ba da damar sarrafa saurin daidai da isar da karfin juyi mai inganci, wanda yake da mahimmanci ga masana'antu kamar na'urorin robot da hakar ma'adinai.
Abubuwan gearbox na rage cycloidal
Akwatin gearbox na rage gudu na cycloidal yana amfani da wasu sassa na musamman don samar da ingantaccen rage gudu da ninka karfin juyi. Kowane sashi yana taka muhimmiyar rawa a cikin aikin tsarin, musamman a cikin mawuyacin yanayi kamar mai da sarrafa sinadarai.
| Bangaren | aiki |
|---|---|
| Shaft ɗin Shigarwa & Kamarar Mai Kyau | Shaft ɗin shigarwa yana haɗuwa da injin ku kuma yana juya kyamarar da ba ta da alaƙa da juna. Wannan kyamarar tana ƙirƙirar motsi na musamman na cycloidal wanda ke tuƙa sauran injin. |
| Faifan Cycloidal | Faifan yana motsawa a cikin hanyar cycloidal, yana hulɗa da haƙoran zobe na ciki. Wannan motsi yana rage gudu kuma yana ƙara ƙarfin juyi. |
| Kayan Zobe da Fil | Kayan aikin zobe suna riƙe da fil ɗin da ba a iya tsayawa ba. Waɗannan fil ɗin suna hulɗa da faifan cycloidal, suna rarraba ƙarfi daidai gwargwado kuma suna tallafawa manyan kaya. |
| Mirgina fil da Shaft ɗin Fitarwa | Filayen da ke birgima suna canja wurin motsi daga faifan zuwa sandar fitarwa. Wannan saitin yana tabbatar da isar da wutar lantarki mai santsi kuma yana rage gogayya. |
Shaft ɗin shigarwa da kyamarar da ba ta da alaƙa
Kana dogara ne da shaft ɗin shigarwa da kyamarar da ba ta da alaƙa da juna don fara aikin cycloidal. Shaft ɗin shigarwa yana karɓar juyawa mai sauri daga injinka. Kamarar da ba ta da alaƙa da juna, wacce aka haɗa da wannan shaft, tana canza juyawa zuwa motsi mara kyau, ko motsi mara kyau. Wannan aikin yana fara motsi na cycloidal, wanda yake da mahimmanci don rage saurin gudu mai inganci.
Faifan Cycloidal da motsi
Faifan cycloidal yana tsakiyar akwatin gear. Yayin da kyamarar da ba ta da kyau ke motsawa, faifan yana bin hanyar cycloidal, yana hulɗa da fil ɗin gear ɗin zobe. Wannan motsi na musamman yana bawa akwatin gear damar cimma babban rabo na raguwa da kuma daidaitaccen iko. Kuna amfana daga wannan ƙira a kowace aikace-aikacen inda kuke buƙatar daidaito da dorewa.
fil ɗin birgima da shaft ɗin fitarwa
Filayen birgima suna taka muhimmiyar rawa wajen canja wurin ƙarfin juyi. Yayin da faifan cycloidal ke motsawa, yana birgima tare da waɗannan filaye, yana rage gogayya da lalacewa. Sannan shaft ɗin fitarwa yana karɓar raguwar gudu da ƙarfin juyi mai ƙarfi. Wannan canja wurin wutar lantarki mai santsi yana da mahimmanci don amfani mai nauyi a cikin yanayi masu haɗari ko lalata.
Na'urar rage cycloidal ta Michigan Mech ta yi fice da fasaloli masu jure fashewa da kuma juriya ga tsatsa. Za ku iya amincewa da wannan akwatin akwatin don aiki mai aminci da ɗorewa a fannin mai da sinadarai.
Aikin tuƙi na cycloidal
An bayyana motsin cycloidal
Za ka fuskanci ƙa'idar aiki ta musamman ta hanyar tuƙin cycloidal idan ka lura da yadda shaft ɗin shigarwa ke juyawa. Kamarar da ba ta da alaƙa da shaft tana sa faifan cycloidal ya birgima a cikin zoben da aka gyara. Wannan motsi yana biye da hanyar cycloidal, kamar yadda tsabar kuɗi ke birgima a gefen tebur. Faifan yana juyawa a kusa da axis ɗinsa yayin da yake hulɗa da fil a tsaye a cikin gear ɗin zobe. Wannan hulɗar tana haifar da daidaito mai kyau, tana rarraba ƙarfi daidai gwargwado kuma tana tallafawa manyan kaya.
| Mahimmin Mataki a cikin Motsin Cycloidal | Bayani |
|---|---|
| Shaft ɗin Shigarwa | Yana tafiyar da taron ɗaukar kaya kuma yana fara motsi na cycloidal |
| Faifan Cycloidal | Yana haɗuwa da sandar fitarwa kuma yana da lobes ko haƙora waɗanda ke hulɗa da fil |
| Mabiyin Cam | Yana hulɗa da kyamarar, yana amfani da bearings na fil ko allura don motsi mai santsi |
| Juyawan Kamara Mai Kyau | Yana haifar da ƙarancin gudu da kuma fitowar karfin juyi mai yawa ta hanyar tuƙin cycloidal |
| Shaft ɗin fitarwa | Yana juyawa a raguwar gudu tare da ƙaruwar karfin juyi, yana kammala watsawa |
Wannan ƙa'idar aiki tana ba ku damar cimma daidaitaccen iko da ƙarfin juyi mai ƙarfi a cikin tsarin watsawa.
Tsarin rage gudu
Ka'idar aiki ta hanyar amfani da na'urar cycloidal tana mayar da shigarwar sauri zuwa fitarwa mai sauƙi da sarrafawa. Kuna ganin wannan raguwar gudu yana faruwa ne yayin da faifan cycloidal ke motsawa da ɗan ƙaramin juyi kawai ga kowane cikakken juyawa na shaft ɗin shigarwa. Adadin lobes akan diski da adadin fils a cikin gear zobe suna ƙayyade rabon watsawa. Misali, idan diski yana da ƙananan lobes fiye da yadda zoben ke da fils, shaft ɗin fitarwa yana juyawa a hankali fiye da shaft ɗin shigarwa.
| Bayanin Tsarin Aiki | Rage Gudu |
|---|---|
| Ka'idar rage matakai biyu da ta shafi kayan motsa jiki da matakan da ba su dace ba | 30:1 zuwa sama da 300:1 |
| Babban daidaito da aikin karfin juyi tare da ƙarancin mayar da martani | Ba a Samu Ba |
| Ikon ɗaukar har zuwa kashi 500% na ƙarfin juyi a cikin yanayi na gaggawa | Ba a Samu Ba |
Za ku amfana daga wannan rage gudu a aikace-aikacen da ke buƙatar ingantaccen sarrafa gudu da ingantaccen watsawa.
ninka karfin juyi
Kana dogara da na'urar cycloidal don iyawarta ta ninka karfin juyi yadda ya kamata. Ka'idar aiki tana rarraba karfi a yankuna da dama na hulda, wanda hakan ke bawa akwatin gear damar daukar nauyin kaya masu yawa. Layukan lankwasa na faifan cycloidal suna jagorantar motsin birgima, suna kiyaye aiki ba tare da fil na birgima daban ba. Lokacin da kake amfani da faifan cycloidal guda biyu, watsawa tana rarraba karfi yadda ya kamata, wanda ke kara karfin juyi.
● Mai kunna wuta guda ɗaya a cikin robot mai ruɓi huɗu ya ɗaga sama da lb 44 ta amfani da ƙafa ɗaya kawai.
● Mai kunna wutar lantarki ya ci gaba da aiki cikin kwanciyar hankali a ƙarƙashin yanayin ɗaukar kaya mai yawa.
Akwatunan gearbox na Cycloidalsuna watsa karfin juyi mafi girma fiye da na'urorin gearbox na duniya saboda matsin lamba na ciki da kuma babban abin da ke haɗuwa. Har zuwa kashi 70 cikin 100 na manyan saman suna kasancewa a lokaci guda, wanda ke haɓaka ƙarfin juyi da ƙarfin ɗaukar kaya.
| Siffar Tsarin | Bayani |
|---|---|
| Kawar da Fitattun Filayen Naɗawa | Yana sauƙaƙa ƙira da haɗuwa, yana rage buƙatun injina daidai gwargwado. |
| Waƙoƙi Masu Lanƙwasa akan Faifan Cycloidal | Yana jagorantar motsi ta hanyar halitta, yana kiyaye aiki ba tare da fil ɗin nadi daban ba. |
| Biyu na Faifan Cycloidal | Yana rarraba ƙarfi a cikin yankuna biyu na hulɗa, yana ƙara daidaiton karfin juyi da aminci. |
Muhimmancin rabon raguwa
Rabon watsawa a cikin tuƙin cycloidal yana da matuƙar muhimmanci ga aikace-aikacen masana'antar ku. Kuna ƙididdige ƙimar ragewa ta amfani da dabarar (P - L) / L, inda P shine adadin fil ɗin gear na zobe kuma L shine adadin lobes akan faifan cycloidal. Babban rabon watsawa yana ba ku damar daidaita saurin daidai da isar da ƙarfin da ake buƙata don ayyuka masu wahala.
| Mai canzawa | Bayani |
|---|---|
| P | Adadin fil ɗin gear zobe |
| L | Adadin lobes akan faifan cycloidal |
| r | Ragewar da aka ƙididdige, ana ƙididdige shi azaman (P - L) / L |
Za ku sami rabon watsawa na matakai ɗaya daga 9 zuwa 87, kuma tsarin matakai da yawa yana ba da ƙarin sassauci. Rage yawan raguwar da aka saba samu ga masana'antu masu nauyi ya kama daga 1/11 zuwa 1/87 a matakai ɗaya, 1/121 zuwa 1/5133 a matakai biyu, da kuma har zuwa 1/446571 a tsarin matakai uku. Waɗannan rabe-raben suna ba ku damar inganta inganci ga na'urorin robot, injinan sarrafa kansu, da kayan aiki na daidaitacce.
| Matakin mataki | Rage Rage Na Kowa | Nisa | Aikace-aikace |
|---|---|---|---|
| Mataki ɗaya | 11, 17, 23, 29, 35, 43, 59, 71, 87 (ba daidai ba: 9, 13, 15, 25, 46) | 1/11 zuwa 1/87 | Ƙananan kayan aikin jigilar kaya da kuma na'urorin watsawa masu sauƙi |
| Mataki biyu | 121, 187, 289, 391, 473, 493, 595, 731, 841, 1003, 1225, 1505, 1849, 2065, 2537, 3481, 5133 | 1/121 zuwa 1/5133 | Injinan aiki masu nauyi waɗanda ke buƙatar ƙarfin juyi mai yawa da ƙarancin gudu, kamar su cranes da kayan aikin haƙar ma'adinai |
| Mataki uku | Rabon raguwa yawanci yana tsakanin 1/2057 zuwa 1/446571 | 1/2057 zuwa 1/446571 | Aikace-aikace na musamman waɗanda ke buƙatar ƙarancin gudu da ƙarfin juyi mai yawa, kamar kayan aikin injin daidai da tsarin turawa ga manyan jiragen ruwa. |
Babban rabon watsawa a cikin akwatunan gearbox na cycloidal yana tabbatar da cewa kun cimma fitowar karfin juyi da sarrafa saurin da ake buƙata don watsa wutar lantarki mai aminci da inganci.
Cycloidal vs sauran tsarin gear
Za ka sami fa'idodi da yawa idan ka zaɓi tuƙin cycloidal fiye da sauran tsarin gear. Akwatunan gear na Cycloidal suna ba da mafi kyawun rarraba kaya, yawan ƙarfin juyi mai yawa, da rage koma baya. Ka'idar aiki tana rarraba kaya a kan haƙora da yawa, tana ƙara juriya da tsawon rai. Akwatunan gear na Cycloidal suna tsayayya da nauyin girgiza kuma suna aiki cikin sauƙi, suna rage girgiza da hayaniya.
| Nau'in Akwatin Giya | Halayen Ƙarfin Load | Aikace-aikace |
|---|---|---|
| Cycloidal | Babban ƙarfin ɗaukar nauyi, ƙaramin girman | Robot na masana'antu, layukan haɗuwa ta atomatik |
| Taurari | Babban ƙarfin juyi, inganci | Aikace-aikace daban-daban na high-torque |
| Helical | Kyakkyawan damar watsa karfin juyi | Injinan gabaɗaya da aikace-aikacen mota |
● An ƙera akwatunan gear na Cycloidal don yanayi mai inganci da ƙarfin juyi. Kuna rage girgiza kuma kuna aiki ba tare da wata matsala ba.
● Na'urorin Cycloidal suna kiyaye inganci koda a manyan rabon gear, sabanin na'urorin gear na duniya waɗanda ke rasa inganci a mafi girman rabo saboda ƙaruwar gogayya.
● Na'urorin rage cycloidal suna aiki cikin sauƙi, tare da ƙarancin hayaniya da matakan girgiza.
Shawara: Lokacin da kuke buƙatar ingantaccen watsawa a cikin mahalli masu haɗari, akwatunan gearbox na cycloidal suna ba da dorewa, daidaito, da inganci da ake buƙata don masana'antar mai, sinadarai, da sarrafa kansa.
Kuna samun daidaitaccen raguwar gudu da ƙaruwar karfin juyi ta hanyar amfani da akwatin gear na rage cycloidal. Cycloidal Reducer na Michigan Mech yana ba da ingantaccen aiki a cikin mawuyacin yanayi. Kuna iya amfani da waɗannan akwatin gear a cikin injinan robot, hakar ma'adinai, injinan turbine na iska, da ƙari.
| Aikace-aikace | Babban Fa'idar Aiki |
|---|---|
| Robotics | Babban juyi, ƙaramin juyi |
| Haƙar ma'adinai da tono ƙasa | Mai ƙarfi, yana iya jure babban ƙarfin juyi a ƙananan gudu |
| Injin turbin iska | Inganci, mai ɗorewa don amfani mai yawa |
Zaɓi masu rage cycloidal don aminci, aminci, da babban aiki.
Tambayoyin da ake yawan yi
Wane irin kulawa ne akwatin gearbox na rage cycloidal ke buƙata?
Ya kamata ka riƙa duba matakin man shafawa akai-akai. Ka duba don ganin hayaniya ko girgizar da ba a saba gani ba. Ka maye gurbin hatimin da ya lalace ko bearings idan ya cancanta. Ka bi jadawalin kula da masana'anta don samun sakamako mafi kyau.
Za ku iya amfani da na'urar rage cycloidal a cikin mahalli masu fashewa ko masu lalata?
Eh. Na'urar rage iskar Cycloidal ta Michigan Mech tana da kayan da ba sa fashewa da kuma jure tsatsa. Za ku iya amfani da ita lafiya a masana'antar sarrafa mai, iskar gas, da sinadarai.
Ta yaya za ka zaɓi rabon ragewa da ya dace?
Kuna ƙayyade rabon ragewa bisa ga buƙatun gudu da ƙarfin aiki na aikace-aikacenku. Tuntuɓi takamaiman kayan aikinku ko ku nemi jagora daga ƙwararren Michigan Mech.
Lokacin Saƙo: Disamba-15-2025