Gear Hobbing Cutter: Bayani, Nau'i, da Aikace-aikace

Agear hobbing abun yankakayan aikin yanka ne na musamman da ake amfani dashi a cikikayan hobing- wani tsari na inji wanda ke samar da spur, helical, da tsutsotsi. Mai yankan (ko "hob") yana da haƙoran yankan haƙora waɗanda sannu a hankali ke haifar da bayanin martaba ta hanyar jujjuyawar motsi tare da kayan aiki.

1. Nau'in Gear Hobbing Cutters

Ta Zane

Nau'in Bayani Aikace-aikace
Madaidaicin Haƙori Hob Hakora daidai da axis; mafi sauki tsari. Ƙananan madaidaici spur gears.
Helical Tooth Hob Hakora a kusurwa (kamar tsutsa); mafi kyau guntu fitarwa. Helical & madaidaicin gears.
Chamfered Hob Ya haɗa da chamfers don lalata gear gear yayin yankan. Motoci & samar da taro.
Gashe Hob Zurfafa gashes tsakanin hakora don ingantacciyar sharewar guntu a cikin yanke mai nauyi. Manyan kayan aiki (misali, hakar ma'adinai).

Ta Material

HSS (High-Speed ​​Karfe) Hobs- Tattalin arziki, ana amfani dashi don kayan laushi (aluminum, tagulla).

Carbide Hobs- Ƙarfin ƙarfi, tsawon rai, ana amfani da shi don ƙaƙƙarfan ƙarfe & samarwa mai girma.

Hobs (TiN, TiAlN)- Rage gogayya, tsawaita rayuwar kayan aiki a cikin abubuwa masu tauri.

2. Maɓalli na Maɓalli na Gear Hob

Module (M) / Diamitaral Pitch (DP)– Yana bayyana girman hakori.

Yawan Farawa- Farawa ɗaya (na kowa) vs. Multi-farawa (yanke sauri).

Matsa lamba (α)– Yawanci20°(na kowa) ko14.5°(tsofaffin tsarin).

Waje Diamita– Yana shafar rigidity & yankan gudun.

Kusurwar jagora- Yayi daidai da kusurwar helix don gear helical.

3. Yaya Gear Hobbing ke Aiki?

Kayan Aiki & Juyawar Hob- Hob (mai yankan) da kayan kwalliya suna jujjuya cikin aiki tare.

Ciyarwar Axial- Hob ɗin yana motsawa axially a fadin kayan babu komai don yanke hakora a hankali.

Samar da Motsi– Haƙoran haƙoran hob suna haifar da involute bayanin martaba daidai.

Amfanin Hobbing

✔ Yawan samarwa (kamar siffa ko milling).

✔Madalla donspur, helical, da tsutsotsin gears.

✔ Ƙarshe mafi kyau fiye da broaching.

4. Aikace-aikace na Gear Hobs

 

Masana'antu Amfani Case
Motoci Gears na watsawa, bambance-bambance.
Jirgin sama Injin & kayan aiki.
Masana'antu Gear famfo, masu ragewa, injina masu nauyi.
Robotics Daidaitaccen kayan sarrafa motsi.

5. Zaɓi & Nasihun Kulawa

Zaɓi nau'in hob mai kyau(HSS don kayan laushi, carbide don ƙarfe mai tauri).

Inganta saurin yankewa & ƙimar ciyarwa(ya dogara da abu & module).

Yi amfani da sanyayadon tsawaita rayuwar kayan aiki (musamman ga hobs carbide).

Duba don lalacewa(chipped hakora, flank lalacewa) don kauce wa rashin ingancin kayan aiki.

6. Jagoran Masu Kera Hob Hob

Gleason(Madaidaicin hobs don karkace bevel & cylindrical gears)

Kayan aikin LMT(HSS mai girma & hobs carbide)

Tauraro SU(Hobs na musamman don aikace-aikace na musamman)

Nachi-Fujikoshi(Japan, hobs masu rufi masu inganci)

Gear Hobbing Cutter

Lokacin aikawa: Agusta-15-2025

Makamantan Samfura